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Machine Optimization

Mold controller for Vibration Analysis

The Mold Controller is a vibration measuring system designed specifically for paver machines. It helps to efficiently optimize individual machines by recording important parameters of the vibration system (vibration table, production base, concrete, mold bottom, and head). From these measurements, the program determines the actual acceleration and frequency of the vibration of the mold in the machine.

The measuring sensor can be easily attached to the machine with magnets. This allows quick mounting of the sensors to avoid long production interruptions. The sensor can be mounted in any position, even on the underside of the vibrating table. Time-consuming and disruptive cabling is not necessary. The simple magnetic mounting ensures a secure hold during the extreme vibration of paver production.

The Mold Controller creates profiles of the interaction between the mold and the machine. From these profiles, changes in machine vibration can be quickly detected and corrective measures can be taken at an early stage, preventing damage to the mold or costly production downtimes. In addition, the Mold Controller can store reference measurements of production cycles and use them later as preset values. The machine can be reset to the optimal value for each product, to ensure the best vibration for each mold.

The use of the Mold Controller and the subsequent analysis of the measurement data protects your production line and extends the service life of your equipment. The result: better stone quality and longer mold service life!

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